Automation plays a major function in the fiber manufacturing process. To realize flexible manufacturing, robotic techniques have been developed to rapidly change and substitute spin packs and spinnerets.
With automatic machines, fiber manufacturers can monitor fiber diameter, temperature, anxiety control and its properties throughout the fiber extrusion procedure.
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Automatic machines are utilized to inspect dye packages for broken ends, poor package construction and improper anxieties and misidentified packages.
The spinning process was made quicker and smoother with automatic machines. Cotton picking, ginning and analyzing are automated, thus saving a great deal of time.
Cotton mixing in blow room is also being automated, leading to more homogenous mixing of cotton. Carding machines using chute feed systems helps in enhancing the evenness of the yarns.
Auto-comers with splicing and yarn fault detection provide far better quality yarn. Apart from these, automation has enabled several other improvements and innovations in the yarn forming process.
New automatic weaving and knitting methods based on different computer technologies like CAD, bi-directional communication and artificial intelligence are designed to match Business 4.0 standards.
Weaving and knitting machines have electronic dobby and jacquard heads, automated pick finding, and needle selection features and thus can be incorporated with almost any production machine.
Automation has a very important part in dyeing and printing as parameters like dyeing temperature, pressure, water level, water flow, circulation and therapy time can be measured accurately. These parameters are important to find the desired color of the fabric.